Robotic welding isn’t just for large manufacturers anymore. Today’s systems are compact, cost-effective, and simple to program making automation accessible even for shops that are just getting started.
CL SERIES
COBOT WELD CARTS
Perfect for job shops, short runs, and first-time automation buyers.
Kawasaki Robotics and VeloWeld have teamed up to deliver high-precision, plug-and-produce robotic welding solutions that combine Kawasaki’s BA006L arc welding robot with VeloWeld’s turnkey automation expertise.
This partnership empowers manufacturers with consistent weld quality, operational efficiency, and faster ROI by integrating advanced robotics with intuitive, ready-to-deploy welding systems.
For higher volumes, complex parts, or multi-shift production, the VELO industrial welding cells deliver fully integrated automation.
TURNKEY SOLUTIONS
VELO I
Compact Single Work Area Indexer Cell
Cell Dimensions 16′ x 6′ Part Dimension: 1′ x 1′ Max. Positioner payload: up to 1000 lbs Mobile: Yes Operator Work Area: Single Welding Area: Dual-Station
Cell Dimensions 10′ x 14′ Part Dimension: up to 9′ x 5′ Max. Positioner payload: up to 4409 lbs Mobile: Yes Operator Work Area: Single Welding Area: Single-Station
Cell Dimensions 13′ x 22′ Part Dimension: up to 9′ x 5′ Max. Positioner payload: up to 4409 lbs Mobile: Yes Operator Work Area: Dual Welding Area: Dual-Station
Cell Dimensions 24′ x 15′ Part Dimension: up to 9′ x 5′ Max. Positioner payload: up to 2204 lbs Mobile: Yes Operator Work Area: Single Welding Area: Dual-Station
Cell Dimensions 82′ x 16′ Part Dimension: up to 26′ x 5′ Max. Positioner payload: up to 2204 lbs Mobile: No Operator Work Area: Duel Welding Area: Dual-Station
The Kawasaki robot, the K-positioner, and one operator per shift responsible for workpiece loading, meets and even exceeds our planned expectations. Previously, welders could produce one piece per minute. Now, the robot welds three pieces in just 1 minute and 15 seconds.
Kamil Sordyl Production Plant Director ANIPOL
OUR ARC WELDING PROJECTS
WELDING SOLUTIONS FAQ
What is included in the VELOWELD robotic welding workstation?
The VELOWELD robotic welding workstation is a fully integrated industrial welding cell designed for automation, monitoring, and ERP connectivity. It includes:
HMI panel (Human-Machine Interface)
PLC controller (Programmable Logic Controller)
Kawasaki robot + controller with teach pendant
Welding machine
500 kg dual-axis positioner (Kawasaki synchronized external axis)
Octagonal welding table with System 28 mounting
Safety light curtain
Industrial lighting
Workstation Wi-Fi router
Optional industrial camera for diagnostics and monitoring
This configuration enables advanced robotic welding automation for small, medium, and large manufacturing environments.
How does the HMI panel improve welding process control?
The integrated HMI panel allows operators and supervisors to:
Select welding programs
Monitor real-time welding parameters
Track total welding cycle time and active welding time
View cycle counters and robot status
Control the welding fume extraction system
Configure cleaning station operating modes
By centralizing control, the HMI panel ensures intuitive process management, faster troubleshooting, and improved production visibility.
What role does the PLC controller play in the welding workstation?
The PLC controller manages automation logic and ensures synchronized operation of all workstation components, including:
Robot motion control
Positioner coordination
Safety systems
Cleaning system control
Welding cycle sequencing
The PLC provides stable, industrial-grade automation control required for high-performance robotic welding applications.
Can the robotic welding cell integrate with an ERP system?
Yes. The workstation supports ERP system integration via the OPC-UA protocol.
Using OPC-UA (Open Platform Communications Unified Architecture), the system can transmit data such as:
Robot operating status
Production order name
Completed cycle count
Welding cycle time
This enables real-time production tracking, data-driven decision-making, and improved manufacturing transparency, making the VELOWELD welding cell suitable for smart factory environments.
How does the industrial camera improve diagnostics?
The optional industrial camera significantly enhances error diagnostics and root cause analysis.
Key features include:
Live remote viewing via web browser
Mobile device access over workstation Wi-Fi
Automatic recording of short video clips during robot errors
Capture of collisions or crashbox disconnection events
This allows maintenance teams to quickly verify the cause of issues, reduce downtime, and improve troubleshooting efficiency.
Can operators remotely monitor the welding workstation?
Yes. Using the built-in Wi-Fi router and industrial camera, operators can:
Access live workstation footage through a web browser
View operations via mobile device
Review recorded clips of error events
This improves maintenance response time and remote support capabilities.
What industries benefit from robotic welding automation?
Robotic welding workstations like VELOWELD are ideal for:
Metal fabrication
Automotive manufacturing
Heavy equipment production
Construction components
Agricultural machinery
Small and medium-sized manufacturing enterprises
The system is particularly valuable in regions experiencing a shortage of qualified welders.
Is robotics expertise required to operate VELOWELD systems?
No advanced robotics background is required.
VELOWELD systems are designed for manufacturers who:
Want automation but are new to robotics
Need intuitive control systems
Value strong technical support
Seek long-term scalability
An open mindset and willingness to learn are all that’s needed.
What makes Kawasaki Robotics a strong partner for robotic welding?
Kawasaki Robotics combines:
Over 100 years of manufacturing expertise
Patented robot arm design for easier installation and maintenance
Open architecture systems
Hardware-agnostic compatibility
Extensive application-specific options included as standard
This ensures flexibility, reliability, and long-term scalability in robotic welding applications.
What kind of support does Kawasaki Robotics provide?
Kawasaki offers comprehensive global support, including:
24/7 emergency hotline
Complimentary remote service
No hidden costs for software, manuals, or training
Through-life engineering services
Online and on-site training courses
Exclusive online resources
Less expensive laser welding systems.
AUTOMATION WITHOUT THE CAPITAL SHOCK
Thanks to Section 179 updates, fabrication shops can deduct up to $2.5 million in eligible equipment and software investments. With a phaseout cap of $6.5 million, now is the ideal time to modernize your welding operations, reduce taxable income, and increase productivity.
0% Down
No Payments for 6 Months
12–84 Month Terms
100% Financing, including shipping, rigging, and software
